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Mahesh Automation
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Work we have delivered

A look at the systems we have designed, supplied and commissioned, shown through photos from site.

Water treatment plants

SCADA for Water Treatment Plants (WTP)

Operators run the whole treatment plant from one screen. Every process unit, its inlet, outlet, drain, air and wash valves, the air blowers and the wash-water pumps are shown live, with valve states colour-coded as open, closed or partly open.

Scope of work

  • Automatic backwash sequencing
  • Pneumatic valve control for inlet, outlet, drain, air and wash lines
  • Live clear-water flow rates
  • Raw-water and clear-water quality on the same screen
  • Honeywell SCADA stations in the control room
WTP overview on the SCADA station in the control room
WTP overview on the SCADA station in the control room
Live flow rates with raw and clear water quality
Live flow rates with raw and clear water quality
Water quality

Online water-quality monitoring

Analyzers on the treatment line measure water quality continuously and send the readings to SCADA, so operators can adjust dosing straight away instead of waiting for lab results.

Scope of work

  • pH and residual chlorine analyzers
  • Conductivity and turbidity measurement
  • Wall-mounted analyzer stations with protected cabling
  • 4–20 mA signals into PLC and SCADA
  • Calibration and periodic maintenance
pH and chlorine analyzers reading live on the treatment line
pH and chlorine analyzers reading live on the treatment line
Flow converter with pH and conductivity analyzers on site
Flow converter with pH and conductivity analyzers on site
Pumping stations

Pump station SCADA with motor and pump monitoring

Each pumping unit has its own SCADA overview showing motor, valve and starter status, with scanners watching motor windings and bearings. Any abnormal reading raises an alarm and can trip the pump before damage is done.

Scope of work

  • Unit overview screens with start, stop and emergency stop
  • Delivery valve open, close and trip status
  • Motor winding and bearing RTD temperatures
  • Vibration readings on motor and pump bearings
  • Breaker current, voltage and power readings
Pump unit overview on SCADA with valve and motor data
Pump unit overview on SCADA with valve and motor data
Motor and pump scanner in the control panel
Motor and pump scanner in the control panel
Panel-mounted scanner for a second pumping unit
Panel-mounted scanner for a second pumping unit
Flow measurement

Electromagnetic and ultrasonic flow measurement

We supply, install and commission flow meters on water mains and process lines, and use clamp-on ultrasonic meters to check flow without cutting the pipe.

Scope of work

  • Flanged electromagnetic flow meters on pipelines
  • Remote and integral flow transmitters with totalisers
  • Clamp-on ultrasonic transducers for existing pipes
  • Portable ultrasonic meters for flow verification
  • Flow signals to PLC, SCADA and telemetry
Electromagnetic flow meter installed on a pipeline
Electromagnetic flow meter installed on a pipeline
Flow transmitter showing flow rate and total
Flow transmitter showing flow rate and total
Clamp-on ultrasonic transducers fixed to a pipe
Clamp-on ultrasonic transducers fixed to a pipe
Control panels

PLC and remote I/O control panels

Panel manufacturing, wiring, installation and commissioning

We manufacture and wire PLC, remote I/O and marshalling panels in our own workshop, then install and commission them on site. Every wire is ferruled and labelled, and signal and power wiring are kept apart for safe, easy maintenance.

Scope of work

  • Panel manufacturing in our own workshop
  • Wiring of PLC, digital and analog I/O modules
  • Remote I/O racks connected over fieldbus
  • Marshalling panels with terminal blocks for field cables
  • Installation and cabling on site
  • Testing and commissioning with the plant running
Remote I/O modules with field wiring in a control panel
Remote I/O modules with field wiring in a control panel
PLC with expansion modules
PLC with expansion modules
Marshalling panel with terminal blocks
Marshalling panel with terminal blocks
Remote telemetry

Remote monitoring with GPRS data loggers

GPRS data loggers read level and flow signals at remote sites and send them over the mobile network, so readings from tanks and pump houses reach a central dashboard without a site visit.

Scope of work

  • GPRS/GSM data loggers in field panels
  • Level transmitters on tanks and sumps
  • Analog and Modbus inputs from field instruments
  • Readings and alarms sent to a central dashboard
  • Power supplies and enclosures for outdoor sites
GPRS data logger installed in a field panel
GPRS data logger installed in a field panel
Level transmitter mounted on a tank
Level transmitter mounted on a tank

Have a plant or project in mind?

Send us a P&ID, an I/O count or a product list and we'll reply with a scope and quote.

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